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FORGE-P-OD500*L3500
ETERNAL
The High Pressure Forging Plunger is the core transmission component of hydraulic systems, specifically engineered for 3600Tons Extrusion Press Machine operations. It converts hydraulic energy into mechanical energy through reciprocating motion inside hydraulic cylinders, enabling stable force transmission and precise motion control—critical for heavy-duty extrusion processes like aluminum or copper profile manufacturing. This plunger is customized for export to Russia, with a design that adapts to long-distance shipping and industrial environments requiring high load-bearing capacity. As a key part of extrusion press hydraulic cylinders, it directly influences the machine’s efficiency, durability, and production accuracy.
Parameter | Specification |
Model | FORGE-P-OD500*L3500 |
Size | OD500*L3500 |
Material | Alloy Steel (high-strength forging grade) |
Heat Treatment | Quenching and Tempering (normalizing + quenching + tempering) |
Surface Treatment | Surface Quenching, Electroplating, 2Cr13-4Cr13 stainless steel overlay welding |
Surface Hardness | HRC50-60 |
Depth of Quenched Layer | 2-4mm |
Thickness of Electroplated Layer | 20-50um |
Production Capacity | 500 tons per month |
Transport Package | Steel Pallet (suitable for long-distance shipping to Russia) |
Warranty Period | One year |
Application | Hydraulic cylinders of 3600Tons Extrusion Press Machine |
Adopts high-quality Alloy Steel Forging Material to ensure excellent tensile strength and impact resistance, meeting the high-pressure demands of 3600Tons extrusion presses.
Undergoes strict Quenching and Tempering Heat Treatment to optimize material structure, balancing hardness and toughness for long-term use.
Employs advanced CNC Machining and Surface Grinding techniques to achieve precise dimensional accuracy, reducing friction between the plunger and cylinder.
Features multi-layer surface protection: High Frequency Surface Hardening enhances wear resistance, Electroplating improves corrosion resistance, and 2Cr13-4Cr13 stainless steel overlay welding strengthens critical contact areas.
Conducts 100% UT/MT Inspection before shipment to detect internal defects (e.g., cracks) and ensure compliance with industrial quality standards.
Offers Customized Service to adjust size, material, or surface treatment based on specific extrusion press requirements in Russia.
This High Pressure Forging Plunger is primarily applied in the hydraulic cylinders of 3600Tons Extrusion Press Machines, a key piece of equipment in:
Heavy metal extrusion: Manufacturing large aluminum profiles for construction, automotive, or aerospace industries.
Non-ferrous metal processing: Extruding copper tubes or bars for electrical engineering.
Industrial production lines in Russia: Suitable for low-temperature or high-humidity workshop environments, thanks to its corrosion-resistant surface treatment.
It converts hydraulic energy into mechanical energy via reciprocating motion, providing the necessary pressure and force to push metal billets through extrusion dies, ensuring smooth and consistent profile production.
Yes, we offer Customized Service—you can provide your press machine’s tonnage, cylinder size, or operating conditions, and we will tailor the plunger to fit.
The Electroplating layer (20-50um) and stainless steel overlay welding resist rust caused by cold, humid air, while the quenched surface layer (2-4mm) maintains hardness even in low temperatures.
It undergoes 100% UT (Ultrasonic Testing) to check internal integrity and MT (Magnetic Particle Testing) to detect surface cracks, ensuring no defects affect performance.
Standard production takes 2-3 weeks, plus 1-2 weeks for international shipping to Russia. For customized orders, lead time may extend slightly based on specifications.
The High Pressure Forging Plunger is the core transmission component of hydraulic systems, specifically engineered for 3600Tons Extrusion Press Machine operations. It converts hydraulic energy into mechanical energy through reciprocating motion inside hydraulic cylinders, enabling stable force transmission and precise motion control—critical for heavy-duty extrusion processes like aluminum or copper profile manufacturing. This plunger is customized for export to Russia, with a design that adapts to long-distance shipping and industrial environments requiring high load-bearing capacity. As a key part of extrusion press hydraulic cylinders, it directly influences the machine’s efficiency, durability, and production accuracy.
Parameter | Specification |
Model | FORGE-P-OD500*L3500 |
Size | OD500*L3500 |
Material | Alloy Steel (high-strength forging grade) |
Heat Treatment | Quenching and Tempering (normalizing + quenching + tempering) |
Surface Treatment | Surface Quenching, Electroplating, 2Cr13-4Cr13 stainless steel overlay welding |
Surface Hardness | HRC50-60 |
Depth of Quenched Layer | 2-4mm |
Thickness of Electroplated Layer | 20-50um |
Production Capacity | 500 tons per month |
Transport Package | Steel Pallet (suitable for long-distance shipping to Russia) |
Warranty Period | One year |
Application | Hydraulic cylinders of 3600Tons Extrusion Press Machine |
Adopts high-quality Alloy Steel Forging Material to ensure excellent tensile strength and impact resistance, meeting the high-pressure demands of 3600Tons extrusion presses.
Undergoes strict Quenching and Tempering Heat Treatment to optimize material structure, balancing hardness and toughness for long-term use.
Employs advanced CNC Machining and Surface Grinding techniques to achieve precise dimensional accuracy, reducing friction between the plunger and cylinder.
Features multi-layer surface protection: High Frequency Surface Hardening enhances wear resistance, Electroplating improves corrosion resistance, and 2Cr13-4Cr13 stainless steel overlay welding strengthens critical contact areas.
Conducts 100% UT/MT Inspection before shipment to detect internal defects (e.g., cracks) and ensure compliance with industrial quality standards.
Offers Customized Service to adjust size, material, or surface treatment based on specific extrusion press requirements in Russia.
This High Pressure Forging Plunger is primarily applied in the hydraulic cylinders of 3600Tons Extrusion Press Machines, a key piece of equipment in:
Heavy metal extrusion: Manufacturing large aluminum profiles for construction, automotive, or aerospace industries.
Non-ferrous metal processing: Extruding copper tubes or bars for electrical engineering.
Industrial production lines in Russia: Suitable for low-temperature or high-humidity workshop environments, thanks to its corrosion-resistant surface treatment.
It converts hydraulic energy into mechanical energy via reciprocating motion, providing the necessary pressure and force to push metal billets through extrusion dies, ensuring smooth and consistent profile production.
Yes, we offer Customized Service—you can provide your press machine’s tonnage, cylinder size, or operating conditions, and we will tailor the plunger to fit.
The Electroplating layer (20-50um) and stainless steel overlay welding resist rust caused by cold, humid air, while the quenched surface layer (2-4mm) maintains hardness even in low temperatures.
It undergoes 100% UT (Ultrasonic Testing) to check internal integrity and MT (Magnetic Particle Testing) to detect surface cracks, ensuring no defects affect performance.
Standard production takes 2-3 weeks, plus 1-2 weeks for international shipping to Russia. For customized orders, lead time may extend slightly based on specifications.
