Forgings

Due to prolonged friction and rolling contact between the work roll and the support roll, the support roll bears significant shear and contact stresses, resulting in deformation strengthening and wear. Therefore, its main failure modes are peeling and wear. The tonnage of forged steel support rollers is large, the production process is complex, and waste products are easily generated.

The manufacturing methods of support rollers mainly include forging and casting. The hot working process of forged steel support rollers mainly includes smelting, casting, forging, and heat treatment, so that the working layer of the produced support roller body can achieve high wear resistance, high and uniform hardness, and excellent accident resistance. At the same time, it ensures that the core and neck of the roller have high toughness and strength, to ensure the dimensional accuracy and good surface quality of cold-rolled strip or steel plate.

Adding vanadium as an alloying element to 5CrNiMo die steel can refine its grain structure, improving its wear resistance and thermal fatigue performance. Forging can further refine the grain structure of the new vanadium-containing hot work die steel 5CrNiMoV sample, further enhancing the wear resistance and thermal fatigue performance of 5CrNiMoV die steel.

Hot work die steel H13 is a commonly used medium carbon chromium hot work die steel. Due to its excellent high-temperature strength, wear resistance, and thermal fatigue resistance, it is widely used in the manufacture of die-casting molds, hot forging dies, etc.

The austenitization of Cr12MoV steel at 1100-1150 ℃ allows almost all carbides to dissolve in the austenite, followed by rapid spheroidization at 720 ℃ → 750 ℃ → 720 ℃ immediately after rapid cooling, which can completely eliminate network carbides and large pointed carbides, and eliminate the inheritance of coarse structures. After final heat treatment, the grain size can reach 10-12 levels, and the carbide particles are refined and round, which greatly increases the impact toughness of the steel and prolongs the service life of the mold.

GH4169 nickel based high-temperature alloy has good performance in high temperature resistance, corrosion resistance, fatigue resistance, etc. Its characteristic is that its working temperature can reach 850 ℃, and it can withstand high temperatures of 1100 ℃ in a very short time.