Forging welding bonding technology is a manufacturing method for workpieces made by welding forged cylinder sections together. The forging and welding combination technology of the cylinder body is to divide the cylinder body into two parts: the cylinder tube and the cylinder bottom, which are made of forged steel parts. After rough machining, they are welded together for precision machining. The final cylinder body has a good organizational structure and mechanical properties, and can reduce manufacturing costs.
Forged steel cold rolling rolls commonly use electric slag steel to manufacture roll blanks; Steel ingots are usually treated with high-temperature diffusion to improve the uniformity of the chemical composition of the rolling billet; The roller blank is deformed by forging, and the material has good density; After forging the roll blank, normalizing treatment is carried out to eliminate secondary network carbides, and spheroidization annealing treatment is performed to prepare the microstructure for the subsequent quenching and tempering treatment; Perform hydrogen expansion annealing to prevent the formation of white spots.
The ultra-wide square plate forging for shield cutter heads features a special structure characterized by large width and small thickness. The ultra-wide thin-plate cutter head square plate forging manufactured this time, with dimensions of 5750 mm × 5750 mm × 380 mm, belongs to the field of extreme manufacturing. It presents extremely high difficulty in width expansion and imposes stricter requirements on grain size and molten steel purity control. The traditional process route of "upsetting and drawing + wide-anvil flat drawing + 90° rotary drawing" is very difficult to control. Through process innovation, a new process scheme of "dimension-controlled preforming + rotary anvil-feeding width-expansion drawing + four-side flattening" is proposed. By strengthening the control over smelting and heat treatment processes, the production trial has been successfully completed.
